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| - Decide how deep you want your oven to be. It should be about 2.5 cm (1 inch) deeper than your largest pot and about 2.5 cm (1 inch) shorter than the outer box so that there will be a space between the bottoms of the boxes once the cooker is assembled. Using a knife, slit the corners of the inner box down to that height. Fold each side down forming extended flaps (Figure 2). Folding is smoother if you first draw a firm line from the end of one cut to the other where the folds are to go. Image:Minimum Solar Box Cooker Figure2.gif Glue aluminum foil to the inside of both boxes and also to the inside of the remaining top flaps of the outer box. Don't bother being neat on the outer box, since it will never be seen, nor will it experience any wear. The inner box will be visible even after assembly, so if it matters to you, you might want to take more time here. Glue the top flaps closed on the outer box. Image:Minimum Solar Box Cooker Figure3.gif Place some wads of crumpled newspaper into the outer box so that when you set the inner box down inside the hole in the outer box, the flaps on the inner box just touch the top of the outer box (Figure 3). Glue these flaps onto the top of the outer box. Trim the excess flap length to be even with the perimeter of the outer box. Finally, to make the drip pan, cut a piece of cardboard, the same size as the bottom of the interior of the oven and apply foil to one side. Paint this foiled side black and allow it to dry. Put this in the oven so that it rests on the bottom of the inner box (black side up), and place your pots on it when cooking. The base is now finished.
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